320D and 320D2 engine replacements
KGF and GDP identify the 320D engine entries. DNS, ZCS and RAR identify the 320D2 entries shown below. A generation change replaces several engine component numbers at once.
| Component | 320D KGF / GDP | 320D2 DNS / ZCS / RAR |
|---|---|---|
| Water pump | 178-6633 | 485-4894 |
| Alternator | 212-8561 | 344-5081 |
| Turbocharger | 287-0049 | 431-4572 |
| Injector | 326-4700 | 454-5091 |
| Fuel injection pump | 326-4635 | DNS:463-1678; ZCS/RAR Type1:398-1498; Type2:463-1678 |
Injection pump Type 1 and Type 2 are separate choices
The 320D2 DNS injection-pump entry is 463-1678. ZCS and RAR have Type 1 (398-1498) and Type 2 (463-1678) options. The installed pump identity belongs with the engine and serial prefix; the generation name alone does not choose between the two.
Upper carrier and lower track rollers have different jobs
8E-5600 is the cantilever carrier roller supporting the returning chain above the frame. Lower rollers run under the frame and carry the machine load.
| Position | Part number | Configuration |
|---|---|---|
| Upper carrier | 8E-5600 | 120 mm tread diameter; cantilever |
| 320D lower roller | 163-4143 | Single flange; 150.1 mm tread; 190.5 mm pitch |
| 320D2 DNS lower roller | 423-3580 | Single flange; 150 mm tread; 241.97 mm mounting width; M20 bolts |
| 320D2 ZCS / RAR lower roller | 348-1867 | Single-flange lower roller |
Cylinder repair uses barrel, rod and seal-kit identities
A cylinder barrel, rod and sealing package are separate purchasing items. A rebuild list can contain all three but keeps their part numbers and supplied condition independent. Standard and low-temperature seal packages are different choices.
| Machine / prefix | Barrel | Rod | Seal-kit choices |
|---|---|---|---|
| 320D KGF | 247-8866 | 247-8867 | 247-8868 |
| 320D2 DNS / RAR | 352-1096 | 352-1102; reman20R-6475 | 456-0207; low-temperature464-2932 |
Send one combined repair list
Place the engine parts, undercarriage components and cylinder items on separate lines, each with machine prefix, old number, quantity and selected condition. A new injector and a remanufactured injector remain different offer lines.
Component numbers for the purchase list
| Part number | Component | Machine / configuration | Purchase |
|---|---|---|---|
| 3T-5760 | Battery | 320D · 320D · KGF · GDP / 320D2 · 320D2 · DNS · ZCS · RAR | Add this requirement |
| 212-8561 | Alternator | 320D · 320D · KGF · GDP | Add this requirement |
| 178-6633 | Water pump | 320D · 320D · KGF · GDP | Add this requirement |
| 326-4635 | Fuel injection pump | 320D · 320D · KGF · GDP | Add this requirement |
| 10R-7662 | Remanufactured fuel injection pump | 320D · 320D · KGF · GDP | Add this requirement |
| 390-4679 | Fuel priming pump | 320D · 320D · KGF · GDP | Add this requirement |
| 287-0049 | Turbocharger | 320D · 320D · KGF · GDP | Add this requirement |
| 326-4700 | Fuel injector | 320D · 320D · KGF · GDP | Add this requirement |
| 10R-7675 | Remanufactured fuel injector | 320D · 320D · KGF · GDP | Add this requirement |
| 5I-7725 | Crankcase breather | 320D · 320D · KGF · GDP | Add this requirement |
| 263-9574 | Cold-weather battery | 320D2 · 320D2 · DNS · ZCS · RAR | Add this requirement |
| 344-5081 | Alternator | 320D2 · 320D2 · DNS · ZCS · RAR | Add this requirement |
| 20R-0958 | Remanufactured alternator | 320D2 · 320D2 · DNS · ZCS · RAR | Add this requirement |
| 485-4894 | Water pump | 320D2 · 320D2 · DNS · ZCS · RAR | Add this requirement |
| 431-4572 | Turbocharger | 320D2 · 320D2 · DNS · ZCS · RAR | Add this requirement |
| 454-5091 | Fuel injector | 320D2 · 320D2 · DNS · ZCS · RAR | Add this requirement |
| 462-2238 | Glow plug | 320D2 · 320D2 · DNS · ZCS · RAR | Add this requirement |
| 115-2422 | Cold-weather battery | 320D · 320D · GDP | Add this requirement |
| 463-1678 | Fuel injection pump | 320D2 · 320D2 · DNS / 320D2 · Type 2 · ZCS · RAR | Add this requirement |
| 398-1498 | Fuel injection pump | 320D2 · Type 1 · ZCS · RAR | Add this requirement |
| 20R-4819 | Remanufactured fuel injection pump | 320D2 · 320D2 · DNS · ZCS · RAR | Add this requirement |
| 8E-5600 | Upper carrier roller group | 320D · 320D · MZD · GDP / 320D2 · 320D2 · DNS · ZCS · RAR | Add this requirement |
| 8E-9805 | Drive sprocket | 320D · 320D · MZD · GDP / 320D2 · 320D2 · DNS · ZCS · RAR | Add this requirement |
| 590-4585 | 600 mm triple-grouser lubricated steel track assembly | 320D · 320D · MZD · GDP / 320D2 · 320D2 · DNS · ZCS · RAR | Add this requirement |
| 590-4583 | Track link assembly | 320D · 320D · MZD · GDP / 320D2 · 320D2 · DNS · ZCS · RAR | Add this requirement |
| 126-5062 | Track shoe | 320D · 320D · MZD · GDP / 320D2 · 320D2 · DNS · ZCS · RAR | Add this requirement |
| 9W-3619 | Track-shoe bolt | 320D · 320D · MZD · GDP / 320D2 · 320D2 · DNS · ZCS · RAR | Add this requirement |
| 9W-3361 | Track-shoe nut | 320D · 320D · MZD · GDP / 320D2 · 320D2 · DNS · ZCS · RAR | Add this requirement |
| 163-4143 | Single-flange bottom track roller | 320D · 320D · MZD · GDP | Add this requirement |
| 423-3580 | Single-flange bottom track roller | 320D2 · 320D2 · DNS | Add this requirement |
| 348-1867 | Single-flange bottom track roller | 320D2 · 320D2 · ZCS · RAR | Add this requirement |
| 247-8866 | Boom cylinder barrel | 320D · Installed cylinder assembly · KGF | Add this requirement |
| 247-8867 | Boom cylinder rod | 320D · Installed cylinder assembly · KGF | Add this requirement |
| 247-8868 | Boom cylinder seal kit | 320D · Installed cylinder assembly · KGF | Add this requirement |
| 352-1096 | Boom cylinder barrel | 320D2 · Installed cylinder assembly · DNS · RAR | Add this requirement |
| 352-1102 | Boom cylinder rod | 320D2 · Installed cylinder assembly · DNS · RAR | Add this requirement |
| 20R-6475 | Remanufactured boom cylinder rod | 320D2 · Installed cylinder assembly · DNS · RAR | Add this requirement |
| 456-0207 | Boom cylinder seal kit | 320D2 · Installed cylinder assembly · DNS · RAR | Add this requirement |
| 464-2932 | Low-temperature boom cylinder seal kit | 320D2 · Installed cylinder assembly · DNS · RAR | Add this requirement |
| 486-0797 | Arm cylinder barrel | 320D2 · Installed cylinder assembly · DNS | Add this requirement |
| 350-9344 | Arm cylinder rod | 320D2 · Installed cylinder assembly · DNS | Add this requirement |
| 20R-9556 | Remanufactured arm cylinder rod | 320D2 · Installed cylinder assembly · DNS | Add this requirement |
| 526-6137 | Arm cylinder seal kit | 320D2 · Installed cylinder assembly · DNS | Add this requirement |
| 352-1098 | Arm cylinder barrel | 320D2 · Installed cylinder assembly · DNS | Add this requirement |
| 352-1104 | Arm cylinder rod | 320D2 · Installed cylinder assembly · DNS | Add this requirement |
| 20R-6476 | Remanufactured arm cylinder rod | 320D2 · Installed cylinder assembly · DNS | Add this requirement |
| 456-0200 | Arm cylinder seal kit | 320D2 · Installed cylinder assembly · DNS | Add this requirement |
| 464-2937 | Low-temperature arm cylinder seal kit | 320D2 · Installed cylinder assembly · DNS | Add this requirement |
| 507-6559 | Left final drive without motor | 320D · 320D L · 320D2 · 320E · 320 GC · 323D · 320D / 320D L / 320D2 / 320E / 320 GC / 323D | Add this requirement |
| 1R-0750 | High-efficiency secondary fuel filter | 320D · 330B L · 140G · D6H · 966F · AP-1050 · 320D / 330B L / 140G / D6H / 966F / AP-1050 | Add this requirement |